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How to improve the service life of gear pump

Apr,12,2018 << Return list

As a common fluid conveying equipment, gear pump plays an important role in the industrial field. In order to ensure the long-term stable operation of the gear pump and prolong its service life, a series of measures need to be taken for maintenance and maintenance. This article will explore some ways to increase the service life of your gear pump.

1. Correct selection and installation

Proper selection and installation are the basis for ensuring a long service life of the gear pump. When selecting a pump, factors such as liquid properties, flow, and pressure should be considered to ensure that the selected pump type is suitable for the specific application requirements. At the same time, during the installation process, it is necessary to ensure the alignment of the pump and the driving equipment, reduce unnecessary vibration and stress, and avoid damage caused by improper installation.

2. Regular inspection and maintenance

Regular inspection and maintenance is the key to ensure the normal operation of the gear pump. Regularly check the wear of gears, bearings, seals and other parts, and find and replace severely worn parts in time to avoid further damage. Lubricate gears and bearings regularly to ensure proper function and reduce friction and wear.

3. Keep Lubricated

Good lubrication is one of the important factors to ensure the long life of the gear pump. Proper lubrication can reduce friction and wear between gears, bearings and other components and prolong their service life. Choose the right lubricating oil, and follow the manufacturer's recommendations to change the lubricating oil regularly to ensure that the lubrication effect is always good.

4. Prevent idling and blockage

The gear pump should try to avoid idling during operation, that is, operation without liquid, because this will cause additional wear of gears and bearings. In addition, the cleanliness of the liquid to be transported should be ensured to prevent particles from entering the pump cavity and causing blockage, so as to reduce premature damage to the pump.

5. Pay attention to temperature control

Excessive temperature may affect the normal operation of the gear pump, causing thermal expansion and increased wear of parts. Therefore, measures should be taken to control the working temperature of the pump, such as installing a cooling system in a high temperature environment.

6. Train maintenance personnel

Training maintenance personnel is also important to ensure the long life of the gear pump. Maintenance personnel need to understand the working principle, maintenance methods and common fault handling of the pump, so as to be able to carry out maintenance and repair in a timely and effective manner.

7. Rational use and load control

Avoiding frequent start and stop and excessive load changes can reduce the working pressure of the gear pump and prolong its service life. Reasonable load control and operation strategy can help reduce pump wear and failure rate.

To sum up, improving the service life of a gear pump requires comprehensive consideration of multiple factors such as installation, regular maintenance, lubrication, and temperature control. Through scientific management and maintenance, the service life of gear pumps can be extended to the greatest extent, production efficiency can be improved, maintenance costs can be reduced, and more reliable support can be provided for industrial production.